PROFESSIONAL EXCEL TEMPLATE
PFMEA & Control Plan
Made for the Shop Floor
Turn PFMEA from a document you have to maintain into a tool your team can actually use. Connect risks, controls, actions, and management visibility in one structured Excel workflow.
✓ AIAG & VDA aligned structure
✓ Automatic RPN calculations
✓ Integrated action tracking
✓ Dashboard & management insights
$39
THE PROBLEM
PFMEA should reduce risk
Not create more spreadsheets
A PFMEA in one file.
A Control Plan in another.
Actions buried in meeting notes.
The problem isn’t lack of data.
It’s the lack of connection between them.
THE SOLUTION
One connected workflow
From Risk Identification to Controlled Processes
Connect PFMEA, Control Plan, and action management in one structured engineering workflow.
01
PFMEA Management
Connect failure modes, causes, effects, and controls in one structured PFMEA workflow.
✓ AIAG & VDA aligned structure
✓ Automatic RPN calculation
✓ Risk prioritization
02
Control Plan Execution
Transform PFMEA outputs into practical process controls your team can execute on the shop floor.
✓ Linked process characteristics
✓ Control methods & frequency
✓ Reaction plan visibility
03
Action Management
Manage improvement actions from risk identification to closure with clear ownership, deadlines, and accountability.
✓ Owner assignment
✓ Due date tracking
✓ Closure status
From Risk to Controlled Process in Three Steps
A simple workflow connecting risks, controls, and improvements from engineering to production.
01
IDENTIFY RISKS
PFMEA
Identify failure modes, causes, effects, and existing controls to understand where the process is exposed.
Risk Identification → Prioritization
02
DEFINE CONTROLS
CONTROL PLAN
Transform identified risks into process characteristics, control methods, inspection frequencies, and reaction plans.
Risk → Process Control
03
CLOSE THE LOOP
ACTION MANAGEMENT
Assign ownership, track deadlines, and close actions that reduce risk and strengthen the process.
Action → Controlled Process
INSIDE THE TEMPLATE
Built for Manufacturing Teams
More than a PFMEA spreadsheet. A structured Excel system designed to help engineering and quality teams manage risks, define controls, track actions, and maintain visibility throughout the process.
PFMEA MANAGEMENT
Turn Process Knowledge Into Structured Risk.
Identify failure modes, understand causes and effects, evaluate existing controls, and prioritize the risks that require action — all in one structured PFMEA workflow.
✓ AIAG & VDA aligned structure
✓ Severity, Occurrence & Detection ratings
✓ Automatic AP & RPN calculations
✓ Risk prioritization and visibility
✓ Recommended action tracking
✓ Revised risk evaluation
Identify the risk. Prioritize what matters. Drive the action.
CONTROL PLAN
From Risk to Process Control.
Transform PFMEA outputs into measurable process controls your team can execute on the shop floor.
✓ Linked process characteristics
✓ Product & process specifications
✓ Measurement methods & frequency
✓ Clear reaction plans
✓ Built-in coverage checks
Turn identified risks into controls that protect the process.
ACTION MANAGEMENT
From Action to Measurable Improvement.
Manage improvement actions from identification to closure with clear ownership, deadlines, and verified risk reduction.
✓ Clear owner assignment
✓ Due date tracking
✓ Action status visibility
✓ Before & after risk evaluation
✓ Verified RPN reduction
Close the action. Reduce the risk. Strengthen the process.
DASHBOARD & INSIGHTS
Turn PFMEA Data Into Decisions.
Turn PFMEA, Control Plan, and action data into clear management visibility — without digging through hundreds of rows.
✓ Risk distribution at a glance
✓ Action status visibility
✓ Risk reduction tracking
✓ Management-level insights
✓ Automatic data visualization
See the risk. Prioritize the action. Control the process.
WHAT’S INCLUDED
Everything You Need. One Workbook.
A complete Excel-based workflow built to connect risk analysis, process controls, action management, and management visibility.
✓ PFMEA Risk Analysis
✓ AIAG-VDA Rating Structure
✓ Automatic AP & RPN Calculation
✓ Integrated Control Plan
✓ Action Management
✓ Management Dashboard
✓ Audit Readiness Checks
✓ Fully Editable Excel File
BUILT FOR THE SHOP FLOOR
Built for the People Who Own the Process.
01
MANUFACTURING ENGINEERS
Connect process risks to real production controls.
02
QUALITY ENGINEERS
Build consistent PFMEAs, Control Plans, and action tracking
03
PROCESS ENGINEERS
Turn process knowledge into measurable controls and reaction plans.
04
ENGINEERING LEADERS
See risks, actions, priorities, and process gaps at a glance
READY TO TAKE CONTROL?
Turn Risk Into a Controlled Process.
Get the complete PFMEA & Control Plan Excel Template and start building a more connected quality workflow today.
$39 — One-Time Purchase
Excel • Fully Editable • Instant Download • No Subscription
FREQUENTLY ASKED QUESTIONS
Questions Before You Get Started?
Everything you need to know about the PFMEA & Control Plan Template.
Yes. The template is delivered as a fully editable Microsoft Excel workbook.
No additional software is required. The template is designed to work directly in Microsoft Excel.
Yes. The workbook is fully editable so you can adapt process steps, rating criteria, controls, and other fields to your organization.
The template is structured around AIAG-VDA PFMEA principles, including Severity, Occurrence, Detection, Action Priority, and risk-based action management. It is designed as a practical engineering tool and does not replace your organization’s specific quality requirements or official AIAG-VDA documentation.
No. It is a one-time purchase with instant access to the downloadable Excel file.